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Understanding the Tesla Model S | Power Electronics ( 7 )

 

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Explanation No. 7 in this lesson,circuit so if somebody takes the cover off like I did and the cables are   still connected it should open the contactors in the battery and turn off the high voltage to these   or applied to these orange cables all right now there's there are some other circuits in here   as you can see there's a circuit board right there as you can see in these photos there's   some transistors as it turns out this fuse over here on the right this 30 amp fuse   runs its power through some transistors here transistor circuit there I think there's four   uh transistors in parallel that control the current going to the battery coolant heater.

The negative cable should be located on the back side: 

and so it's not just a straight through always delivered it appears to be a variable amount of   of current or just an on-off circuit for the battery heater I don't know which one it is   if any of you know then put it in the comments so anyway we have power coming in right here   just a straight shot through you can see bus bars that feed these fuses and wiring that feeds   these four connectors off to the side and then the straight shot out to the front Drive Unit   inverter and we'll take a look at that here in a few minutes so now let's connect these   two high voltage cables to our high power distribution module and then we'll see what   other components need to be connected it shows the polarity on the side of the module, it shows   the positive cable goes in this side negative on this side so we'll put in our negative cable to the backside here has a couple of bolts that hold that in place I'm just going to put one in   for the moment and then our net or a positive cable connection right there with another bolt okay so power coming in from the rear of the vehicle on these big long cables coming into   our distribution module which just splits it up through four fuses or a straight shot to the   the inverter for the front motor so let's look at the inverter for the front motor   it has its own harness right here that looks like it's um let's see I actually measured it   junction block to the front inverter these are 27 inches long or 0.69 meters each.

Electric motor:

and so we   will put these into the output of our high power distribution module with a negative on the inside   and the positive on the outside okay power coming in power going out I forgot to show you there is a low voltage logic connection   over here most likely to control that circuit board that's in there and to monitor the high   voltage interlock circuits so now we will take these two cables that go to the front inverter and   connect them to the inverter okay I promised you a video on the front motor from the tesla model s   and I'm ready to shoot that video it's just on the next table but I needed to get this done first   so this is the inverter assembly off the side of that electric motor the front Drive Unit   which is buried if you open the frunk take out the liner, it's buried down underneath it   is covered with an insulative material they call an NVH mat (noise vibration and harshness) anyway   this is the inverter assembly for the front motor of the tesla model s from the beginning   of the model s all the way up through in 2019 when they put in a permanent magnet   motor in the front of the model s which from what i read is pretty much the rear motor from   the Tesla Model 3. this inverterhas a high voltage connection right here these   two ports right here and let's see they've got to be labeled we have a plus symbol right there   and a negative symbol right there so our positive cable it's going to connect on the bottom there still had some thread lock on it and then our negative cable right here okay so we've got the connection from our rapid splitter at the rear of the vehicle of the battery   all the way through the big long cables to the front of the vehicle to our high power   distribution module and then straight through to our front electric motor on the all-wheel-drive   vehicle inverter assembly that leaves us four electrical connections we still need to make   of high voltage components, we will start with this bottom one here 40 amp fused output power   to the air conditioning compressor okay this is our electric air conditioning system compressor   this is a variable speed scroll compressor it's made by a company named Hanon Systems   out of Korea, this is the  , We move to the explanation number 8 of this lesson.

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Understanding the Tesla Model S | Power Electronics ( 2 )

Power Electronics   Continue the explanation of the first lesson to fully understand the idea. You can see the big poster here that says 48 amps means that 48 amps is the maximum power this can take from the second level AC charger that you connect to a Tesla destination charger and 48 amps is double the 240 volts at the destination Tesla Cha will give us a rger of 11520 watts or 11.52 kilowatts of charge that this unit can provide for the high-voltage battery. Explanation of installing connections:  So let's take a look at the connections around this thing. We have the coolant inlet port here on the passenger side. If you look at this article from under the passenger seat of your Tesla , you can see that we have a logical low voltage connection here. We have the coolant hose actually coming from. The inverter set on the engine and the drive unit underneath the car and then that passes through the big heatsink here and exits this side and then goes up to the front of the car on th

Understanding the Tesla Model S | Power Electronics ( 6 )

  electric car Explanation No. 6 in this lesson,right part number but it's   it's very similar uh i uh this information is at pyroswitch.com you can go look at the different   pyro switches that are made by auto leave but anyway I thought it was very interesting i   totally disassembled this yesterday and then put it back together as you can see in these   photos . New console top performance: it has a little circuit board it has a shunt circuit a parallel current circuit   uh where it appears to be watching the amount of current going through the pyro switch so this is a   pyroswitch made by auto leave there's a circuit monitoring the current going through it and   once the current going through it reaches some predetermined level I don't know what that is   uh on the press release for the p90d it said 1500 amps but the P100D is even more powerful so it   it probably has a higher rating but as soon as it gets to whatever rating tesla has decided   it's going to cap